Everything You Need to Know About Oil Analysis

The analysis of lubricants’ properties, contaminants and composition is known as Oil Analysis. It is a routine activity that is performed to learn about the health of oil and equipment or machinery in where the oil is used.

In fact, over 70% of equipment failures happen due to oil contamination resulting in surface degradation. With the application of oil analysis instruments, experts can protect machinery and also implement cost-effective solutions for determining oil contamination.

The detection of oil in water/soil is one of the many oil analysis programs that enable smooth running of operations. With the right implementation of an oil analysis program, experts can greatly eliminate the risks, uncertainties and also reactive work for the maintenance department.

In fact, this program is used as a predictive maintenance initiative which helps in avoiding potential or unforeseen complications.

Benefits of Oil Analysis Program

The maintenance department gets hugely benefited with a comprehensive oil analysis program. Some of these benefits are –

•           More confidence when it comes to equipment reliability.
•           Saving time and money with predictive maintenance and preventing damages.
•           Increasing equipment production and uptime and decreasing downtime.
•           Decreasing the occurrences of potential damage and unplanned repairs by allowing scheduled maintenance.

The oil analysis program offers a detailed look of what is going inside the components of a machine.

What does it take to Plan an effective Oil Analysis Program?

In order to ensure that your oil analysis program is efficient after implementation, you need to make sure of the following crucial things.

•          Selection of ideal equipment.
•          Development of sampling method.
•          Selection of primary and secondary test slates.
•           Development of alarm specifications.
•          Review of collected data, data evaluation and adopting corrective actions.

Predictive Maintenance with Oil Analysis

For any company’s asset management strategy, the incorporation of predictive maintenance plays a vital role. It is noted amongst the most advanced maintenance types.

The primary aim of predictive maintenance is for evaluating the existing in-service equipment to estimate a time when the maintenance needs to be performed. Oil Analysis is considered one of the many predictive maintenance processes.

Oil Analysis is used for the determination of –

•          Wear metal analysis – Surface wear can be a predominant threat that can hinder long-term performance of equipment. The condition of machineries can be evaluated by the measurement of debris present in oil.
•           Fluid properties – Lubricants can influence the oil change intervals and so it is essential for evaluating overall condition of the lubricants used.
•           Contamination – There are varied types of contaminants that can impact the equipment in various ways. Therefore, it is important for contaminant detection for deploying effective actions.

Even though predictive maintenance can be performed by a comprehensive oil analysis program, it can also be considered as a verification tool that efficiently authenticates lubrication activities.

There are different instruments that help in performing oil analysis. Instruments such as oil in soil/water analyzer aids in rapidly and accurately measuring total oil, fats, grease and elements that have the capacity to hinder the equipment condition.

Make sure to get in touch with expert suppliers and bring in high-quality oil in water/soil analyzer and other oil analysis instruments.